Silicone Rubber Membrane For Solar Modules Lamination - The 5th Generation

Silicone Rubber Membrane For Solar Modules Lamination - The 5th Generation
Product Details
BrandDeer Hunter
Serial NumberThe 5th Gen
Country of OriginChina
CertificateSGS, ROHS
Payment & Shipping Terms
Price QuoteTo be agreed
Minimum Order1 sqm
Average Delivery Time5-7days
Payment MethodT/T, L/C, Paypal, Credit Card, West union, etc.
Package DetailsWoven bags, Wooden cases, Pallets
Ability to Supply100000 sqm per month

Silicone Rubber Membrane For Solar Panels Lamination

Silicone rubber membrane, also called silicone rubber sheet or silicone diaphragm, is applied for the lamination process of solar modules. During the laminating period, silicone rubber membranes transfer the laminator’s temperature and pressure to modules. The silicone membrane works at least 10,000 laminating cycles with good EVA-resistant ability, even more than 10,000 times for some solar laminators.

The 5th Gen is an extraordinary type of rubber sheets, specially developed rubber membrane consisting of a silicone backing material and a unique covering layer. This covering layer is extremely resistant to outgassing* and related decomposing processes of EVA films. This makes our membrane particularly durable and increases your machine running times.

 

Product descriptions and advantages

*Outgassing:

refers to unwanted chemicals that are usually a bi-product of the process and temperature. These acidic fumes are emitted from adhesive or other components and can lead to corrosion of the Diaphragm/Membrane. This corrosion manifests itself in surface degradation (cracks) + excessive stretching & sagging.

 

How long should a membrane last?

 

This is really very subjective as operating conditions and controls can be very different from company to company. Whilst we quote a guide of 10,000 cycles, due to the many elements beyond our control in the installation & operating environment, it is very difficult to guarantee an exact life cycle.

 

Technical Data:

 

Material

Silicone/FKM

Color

Grey/Black

Surface

Smooth/Textured

Reinforcing Layer

1 Ply Premium Grade Aramid Fabric

Hardness

EVA Resistant Working Surface

(Black FKM)

Buffering Surface

(Grey Silicone)

70+/-2 Shore A

60+/-2 Shore A

Density

1.95 ± 0.05g/cm3

1.25 ± 0.05g/cm3

Tensile Strength

14MPa

8.5MPa

Tear Strength

45N/mm

30N/mm

Temperature resistance

250°C

250°C

Elongation

180%

600%

Compression Set

4%

4%

Resilience

8%

25%

 

Silicone Rubber Membrane For Solar Modules Lamination

It has an EVA resistant fluorine laminated surface with additional fabric reinforcement.

Structure

1# Black EVA resistant fluorine – working layer

2# Grey silicone

3# 1 Ply premium aramid fabric reinforcement

4# Grey silicone – buffering layer

Standard dimensions

Width

Max up to 3800mm

Material thickness

4 mm or 3mm

Feature

Fabrication even beyond the standard width

 

Technical Data Sheet - The 2nd Generation Silicone Rubber Membrane

Technical Data Sheet – The 5th Generation Silicone Rubber Membrane

During the lamination/encapsulation process of EVA volatile outgassing occurs. Outgassing refers to unwanted chemicals that are usually a bi-product of the process and temperature. These acidic fumes are emitted from adhesive or other components and can lead to corrosion of the Sheets. This corrosion manifests itself in surface degradation (cracks) + excessive stretching and sagging.


Deer Hunter’s 5th gen silicone rubber membrane is a hybrid material that resists the deterioration caused by EVA outgassing. In addition, it is a really tough material with both tensile strength and tear resistance higher than traditional Membranes materials.


It has very tight elongation features – resistant to excessive stretching and sagging. Customers feedback indicates that our silicone sheets may give up to 50% longer life than some traditional Diaphragm materials – obviously dependent upon the type of module, encapsulant and conditions.

Esteemed Customers From China Deer Hunter

Silicone rubber membrane for the lamination of solar panels, Deer Hunter can choose from a variety of laminator brands and types. Depending on the solar module production line requirements, a solar panel laminator from 3S, Meier, Bürkle, Komax, Electro Solar, or others is integrated.

Widely-used sizes of silicone rubber membranes from our regular customers as below:

CountrySizes
USA4mm * 2550 * 6550
4mm * 2850 * 5550
4mm * 3050 * 4850
Mexico4mm * 2600 * 4100
4mm * 2730 * 5870
4mm * 3200 * 5200
Morocco4mm * 2000 * 2400
India4mm * 2550 * 5720
4mm * 2575 * 4675
Jordan4mm * 2760 * 4960
Turkey4mm * 2650 * 4730
4mm * 2750 * 4100
4mm * 2850 * 5050
3mm * 3110 * 4460
Vietnam4mm * 2800 * 4100
Philippines4mm * 2500 * 4100
South Korea3mm * 2755 * 4925
Germany4mm * 2410 * 4500
Poland4mm * 2200 * 3700
4mm * 2700 * 4500

 

*Our silicone rubber membrane can be cut to your dimensions and delivered to you without any damage.

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